The WS-EWL laser welder is a device that uses innovative laser technology. It is high-quality equipment that allows precise welding of even small parts. The device comes in 4 power variants: 1000W, 1500W, 2000W and 3000W. Laser welding technology is gaining popularity in industry due to its ease of creating professional welds and low operating costs.
Using the power of the laser generator, it is possible to create aesthetic as well as durable welds that do not need further processing. This technology makes it possible to combine materials with different properties, such as stainless steel and aluminum. The device is a good alternative to traditional welding methods.
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The main features of the device:
- High quality, repeatability and strength of weldsComparison of laser and traditional welding:
Welding type | Laser welding | Argon arc welding |
---|---|---|
Welding method | Spot or continuous welding | Spot welding |
Possible materials | Stainless steel, carbon steel, galvanized sheets, aluminum, etc. | Stainless steel, carbon steel, galvanized sheets |
Minimum thickness | 0.5-4 | 1-12mm |
Material deformation | Small | Large |
Welding speed | 0-8m/min | 0-1m/min |
Post-weld processing | Minimum / none | Required |
Service level | Easy | Difficult |
Safety and environmental protection | Relatively safe and environmentally friendly | Not |
Cost of service | General worker (can be hired after simple training) | Professional welder |
Consumable parts | Lens, nozzles | Electrodes, Porcelain nozzles |
Gas | Argon/Azot | Argon |
Plus!
Comprehensive training and online support with a two-year warranty included. With the option to extend the warranty to up to 5 years!
The power of the laser generator affects the speed of melting and the speed of weld formation. By generating more energy faster, the higher-powered source makes it much easier to work with difficult metals. The higher power allows welding thicker materials by creating more extensive and stronger welds. It is recommended to use more power for the thickness of >4mm.
To cut high-reflectivity materials such as copper, brass, gold, and silver, we recommend choosing an IPG laser generator. In the case of MAX PHOTONICS and RAYCUS, there is a high risk of generator failure/damage.
The head installed in the WS-EWL series laser welder is part of an advanced water-cooled kit. Several different types of laser welder nozzles are available, which affect the precision and better access to the gap between materials and help achieve the right shape of the weld. Replacing the nozzle is simple, fast and intuitive. A movable auto-controlled lens gives you the ability to correct material imperfections.
The Wobble function gives us faster speed and better quality laser welding. A handgun with a moving lens controlled automatically gives you the opportunity to correct imperfections in the material. Variable spot type allows better selection of weld (up to 5mm wide) depending on the need and type of welding: internal and external angles, flat or round welding.
It is necessary to choose the right nozzle shape for a particular type of weld, such as external or internal, and for the thickness of the material to be welded. Moreover, by using a special cutting tip, the device can be used for straight cutting. The fiber optic cable to the head is 10 m long.
Weni Solution feeders are designed to combine easy operation and control of the machine along with excellent wire feeding. The use of the feeder is useful especially with thicker materials, as the wire fills the gap between the materials to be joined.The width of the wire handled is within the range: 0.8 mm - 1.6 mm. The roll that can be used should be max. 5-7 kg in weight. The feeder also has casters for greater mobility.
The feeder has features such as:
- Push-Pull functions, which feeds the wire and guides the welder's hand at the same time
- Possibility of manual wire tensioning (useful when putting on a new roll)
- Rollback function (reversing the wire and winding it on the spool)
- Other functions, such as wire feed speed and Delay time
Material | Thickness(mm) | Power (%) | Speed(mm/s) | Frequency of fluctuation (hz) | Swing width (mm) | Welded joint gap |
---|---|---|---|---|---|---|
stainless steel | 0.5 | 10 | 50 | 12-22 | 1 | 1/5 of the thickness of the welded structure |
1 | 30 | 50 | 1.4 | |||
2 | 55 | 40 | 2 | |||
3 | 90 | 20 | 3-3.6 | |||
4 | 100 | 10 | 3 | |||
carbon steel | 0.5 | 10 | 50 | 12-22 | 1 | |
1 | 30 | 50 | 1.4 | |||
2 | 60 | 40 | 2 | |||
3 | 90 | 20 | 3-3.6 | |||
4 | 100 | 10 | 3 | |||
Aluminum | 0.5 | 25 | 50 | 10-16 | 1 | |
1 | 40 | 50 | 1.4 | |||
2 | 70 | 40 | 2 | |||
3 | 90 | 20 | 2 | |||
4 | 100 | 10 | 2 | |||
Filler wire welding: 0.8-1.2 mm stainless steel wire, gas shielded copper welding wire, aluminum wire | 1 | 40 | 40 | 12-22 | 2 | 1-1.2 mm |
2 | 60 | 30 | 2-3.6 | |||
3 | 90 | 20 | 2-3.6 |